100Gallon Semi-Automatic CIP Cleaning System

100Gallon Semi-Automatic CIP Cleaning System

100 Gallon Semi-Automatic CIP Cleaning System is typically designed for cleaning and sanitizing equipment such as tanks, pipes, and pumps in industries like food & beverage, pharmaceuticals, and dairy.

1.Technical parameter for the 100Gallon Semi-Automatic CIP cleaning system:

The heating way for the cleaning liquid is auto-heating.The operating principle:set the cleaning temperaturethrough the temperature controller to control the steam control valve’s opening frequency to limit the steam amount making the cleaning liquid keep at needed temperature.All the tanks liquid level in the CIP system adopt the auto-alarm.It wil be by manual when the cleaning liquid concentration reduced.The cleaning process transforming should be operated by the manually to change some relevant pipelines and valves.Artificial water replenishment is carried out when there is no water in the tank.

2.The operating principle of the 100Gallon Semi-Automatic CIP cleaning system：

1).Auto-flow control for the cleaning solution

2).Automatically regulate the temperature of the cleaning liquid.

3).Manual-compensate for the inside tank liquid level.

4).Manual-compensation for the strong acid and alkali.

5).Manual transfer from one cleaning liquid to another.

6).System auto alarm-device

3.The main equipment of the 100Gallon Semi-Automatic CIP cleaning system includes:

• CIP cleaning liquid storage tanks(include acid tank,alkali tank,hot water tank, clear water tank,water recylce tank)；
• Twosingle wall tanks for strong acid/alkali;
• CIP processand return pumps；
• Two diaphragm pumps for strong acid/alkali；
• Heat exchanger(plate or tubular type);
• PLC siemens control panel;
• One set of controlling pipe and valve component；
• One set of performance componentsand parts and the electrical appliance material；
• According to the customer’s requirements，we can make the double circuit，three circuit，four circuit and so on，meanwhile we can make multi circuit operating at the same time;
• The Heating way:plate type，coil tube type，tubular type.

4.Advantages for using the 100gallon Semi- Automatic CIP Cleaning system:

Consistency and Reliability

• Controlled Cleaning Cycles:A semi-automatic CIP system ensures consistent cleaning processes, reducing the chance of human error during manual cleaning. Cleaning parameters like temperature, flow rate, and concentration of cleaning agents can be programmed, improving reliability.

Time Efficiency

• Faster Cleaning Process:The semi-automatic system runs cleaning cycles without manual intervention, freeing up labor and reducing downtime between production runs.

Water and Chemical Efficiency

• Optimized Use of Resources:CIP systems are designed to minimize water and cleaning agent usage by recirculating cleaning solutions. This results in lower operating costs and reduced environmental impact.

Improved Safety

• Less Operator Exposure:Operators are less exposed to cleaning chemicals since the system is enclosed, reducing the risk of chemical exposure or handling accidents.

Better Hygiene and Compliance

• Sanitation Standards:A CIP cleaning system can be validated for its effectiveness in removing contaminants, ensuring compliance with strict industry regulations like FDA, GMP, or HACCP.

Reduced Labor Requirements

• Semi-Automated Process:While some operator input is needed, such as setting up the system or monitoring, the CIP system automates most of the cleaning process, reducing the need for manual cleaning and freeing up labor for other tasks.

Cost-Effectiveness

• Lower Capital Investment:Compared to fully automated CIP systems, semi-automatic systems are often more affordable, offering an excellent balance between functionality and cost.

Reduced Wear on Equipment

• Gentle Cleaning Cycles:Controlled cleaning ensures that the equipment is cleaned effectively without overuse of chemicals or excessive mechanical action, which can prolong the lifespan of equipment.

If you have specific questions about features, configurations, or applications for 100Gallon CIP Semi-Automatic Cleaning system, feel free to ask!