200L Portable CIP Skid System

200L Portable CIP Skid System

200L portable CIP skid system is designed for cleaning equipment and piping systems without disassembling them. These systems are commonly used in industries like food and beverage, pharmaceuticals, and biotechnology.

1.The specification for 200L portable CIP skid system:

1)200L portable CIP system includes one sterilize tank, one alkali tank(with electric heating), washing pump, CIP cart, control panel and pipeline and valves;

2)Mobile systems;

3)Electric heating for alkali tank;

4)CIP control systems(it will be control the temperature for alkali tank, and control the washing pump’s on/off and control speed for the washing pump;

5)SUS304 construction;

6)Removable lids; 

7)Thermowell;

8)Low-level sensors;

9)Variable speed centrifugal pump;

10) Liquid Level gauge.

2.Cleaning process for using the 200L portable CIP skid system:

1).Preparation

• Safety Measures: Ensure all personnel wear appropriate PPE (gloves, goggles, etc.).
• Shut Down Equipment: Turn off any pumps or machinery associated with the CIP system.
• Drain System: Completely drain any product or residual materials from the system.

2).Pre-Rinse

• Water Rinse: Circulate warm water through the system to remove loose debris and residues. Aim for a temperature around 50-60°C (122-140°F).

3).Cleaning Solution

• Prepare Cleaning Solution: Use an appropriate alkaline or acidic cleaning solution based on the type of residue (e.g., proteins, fats, sugars).
• Concentration: Follow the manufacturer’s instructions for the correct concentration and dilution.

4).Circulation

• Run Cleaning Cycle: Pump the cleaning solution through the system. The typical circulation time is 15-30 minutes, depending on the soil load.
• Monitor Temperature: Ensure the solution reaches and maintains the recommended temperature (typically 70-80°C for alkaline cleaning).

5).Rinse

• First Rinse: After the cleaning cycle, drain the cleaning solution and rinse the system with warm water to remove any remaining cleaning agents.
• Final Rinse: Follow with a final rinse using clean, potable water to ensure all cleaning agents are removed.

6).Sanitization (Optional)

• Sanitizing Solution: If required, circulate a sanitizing solution (e.g., chlorine, hydrogen peroxide) following the same procedure as the cleaning solution.
• Rinse Again: After sanitization, perform a final rinse to remove any sanitizing agents.

7).Inspection and Documentation

• Visual Inspection: Check all parts of the system for cleanliness.
• Record Keeping: Document the cleaning process, including times, temperatures, and concentrations used.

8).Reassemble and Store

• Reassemble Components: If any parts were disassembled for cleaning, reassemble them according to manufacturer specifications.
• Store Safely: Ensure the system is stored in a clean, dry area to prevent contamination.

3.Benefits for Using the 200L portable CIP skid system:

• Efficiency:Reduces manual cleaning time and labor costs.
• Consistency:Ensures thorough and repeatable cleaning processes.
• Reduced Downtime:Allows for quick cleaning cycles, minimizing disruption to production.

If you have specific questions about features, configurations, or applications for a 200L portable CIP skid system, feel free to ask!